Rod Pumps for High Volume Production

Oversize Tubing Pumps

The Oversize Tubing Pumps are used whenever an API Tubing Pump plunger is not large enough in diameter to deliver the necessary production quantity. Oversize Tubing Pumps are characterized by the need to pull the tubing to retrieve any part of the pump, because the plunger is larger in diameter than the inside of the tubing above the pump. This necessitates the use of an On-Off Tool to disconnect the sucker rod string from the Oversize Pump plunger when the pump is pulled for servicing. A Tubing Drain is also needed to drain the tubing during servicing.

The most popular style of Oversize Tubing Pump is the "Slim-Hole" style. It can have a larger diameter plunger than other oversize styles while retaining the same outside diameter of the pump assembly. It is available in several sizes and in many materials for corrosion and abrasion resistance. The Harbison-Fischer Spoon Bill Tubing Drain is commonly used as illustrated to provide a means of draining the tubing when the pump is pulled.

The other style of Oversize Tubing Pump is the API Style Oversize Tubing Pump. It is a standard API tubing pump that is run on smaller tubing than the Tubing Pump size. It uses an externally threaded barrel with extensions. The API style uses commonly available parts which can be chosen for corrosion or abrasion resistance. Two Harbison-Fischer Tubing Drains are available for this style: the Harbison-Fischer Spoon Bill Tubing Drain and the Harbison-Fischer J-Slot Tubing Drain. The Harbison-Fischer J-Slot Drain functions as the plunger hanger as well as the swage reduction coupling on top of the pump which is needed to connect the pump to the smaller tubing above the pump.

Tubing Drains

Harbison-Fischer offers three types of Tubing Drains: the Sleeve Type, the Spoon Bill and the J-Slot Tubing Drain.

The Harbison-Fischer Sleeve Type Tubing Drain can be used with either style of Oversize Tubing Pump. It is installed on top of the pump and is actuated by pulling the plunger up against the bottom of the drain before pulling the tubing. The fluid in the tubing is drained through holes in the external shoe that are uncovered when the sleeve is pushed upward.

The J-Slot Tubing Drain is also a popular choice due to its use with common API pumps. It is used with a special Harbison-Fischer On-Off Tool that has lugs machined onto two sides of the lower key. These lugs latch into the J-Slot when the plunger and standing valve are pulled up into the drain extension above the pump barrel. The larger inside diameter of the drain extension allows the fluid in the tubing to drain around the plunger and standing valve and out the bottom of the tubing.

The Spoon Bill Tubing Drain can also be used with either style of Oversize Tubing Pump. When the operator is ready to drain the tubing, the sucker rods are lowered until the traveling and standing valves are closed. The "bill" attached to the traveling valve functions as a probe to push the standing valve ball off its seat to the side, while the vertical rod on the standing valve pushes upward on the traveling valve ball to hold it off its seat. The fluid in the tubing flows downward through both valves and out the bottom of the pump. The Harbison-Fischer Spoon Bill Tubing Drain can also be used for "huff and puff" steaming of formations since the valves can be opened to allow steam to be injected down the tubing to the formation. After steaming, the sucker rod string is lifted to resume pumping and the standing and traveling valve balls return to their positions on their seats. The cages of the Spoon Bill Tubing Drain can be specified for corrosion resistance or heavy pumping conditions.

On-Off Tool

The Harbison-Fischer On-Off Tool is a positive and dependable means of connecting and disconnecting the sucker rods from the sucker rod pump. It is normally installed just above an Oversize Tubing Pump plunger or is used to disconnect the rods above a stuck pump, eliminating a rod stripping job. The lower key lock is available in an H2S resistant material and the upper body can be ordered in an oversize version for heavy pumping installations. It is available for tubing or casing sizes from 2-3/8" through 7-1/2".

Left Hand Coupler

The Harbison-Fischer Left Hand Coupler is used as a safety joint in the sucker rod string when an operator suspects that an insert pump may become stuck in the seating nipple, preventing pulling of the pump. It is released by applying right hand rotation to the sucker rod string and is available in all sucker rod sizes.

Shear Tool

The Harbison-Fischer Shear Tool is a straight line pull safety joint release that provides a means of disconnecting the sucker rod string from the pump below the tool. This type of tool must be used to release fiberglass rods since they cannot be rotated. The Harbison-Fischer Shear Tool is tested by lot during manufacturing to assure that it releases at the required pull load. It is available in shear release pull loads of 21,000, 26,000 and 33,000 pounds and in all sucker rod pin sizes.

Permanent Standing Valve

The Harbison-Fischer Permanent Standing Valve provides the largest available standing valve flow area. This standing valve has tubing threads and is installed in the tubing string below the tubing pump barrel to provide less flow resistance to fluid entering the pump. It can be specified in several tubing thread sizes.

Double Displacement Pump

The Harbison-Fischer Double Displacement Pump is an insert pump with a production capacity greater than a tubing pump for the same size tubing. It provides the benefits of an insert pump and greater production when tubing size is limited. It is a traveling barrel pump with two barrels, two connected plungers and a seal section between the barrels.

The larger plunger displacement is obtained by combining the areas of the upper and lower plungers minus the area of the connecting plunger. The capacity of the 1-1/2" bore is 14% greater than a 1-3/4" tubing pump. The 2" bore produces 29% more fluid than a 2-1/4" tubing pump.

The Harbison-Fischer Double Displacement Pump uses oversized cages, balls and seats as well as an oversized, special seating assembly with greater holding capacity. It is also available in a stationary barrel design. All materials for corrosion or abrasion resistance are available for this pump.